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Tekscan Pressure Mapping, Force Measurement & Tactile Sensors -------- Buy Products Online (800) http://el-japan.tech -Mobile: +86-18900616086 www.elpanel.tech +1 ( www.eLdispLay.onLine ) Phone: +86-512-51910068 www.batterypaper.com Contact Us * Systems * 1. Test & Measurement 1. Pressure Mapping Systems 2. Force Measurement Systems 3. Embedded Systems 1. Foot Mapping for Retail 2. Machine Alignment 2. Biomechanics 1. Human Gait Analysis 2. Balance & Stability 3. Joint Analysis 4. Seating & Positioning 5. Veterinary 6. Pressure Offloading & Foot Function 3. Dental 1. Digital Occlusal Analysis 4. Systems By Name 1. T-Scan Novus 2. T-Scan Novus Core 3. I-Scan 4. F-Scan 5. Strideway 6. ELF 7. CONFORMat 8. TireScan 9. See All * Sensors * 1. Embedded / OEM 1. Force Sensors 1. Custom Force Sensors 2. Standard Force Sensors 3. Force Sensor Integration Kits 2. Position Sensors 2. Test & Measurement 1. Pressure Mapping Sensors 2. FlexiForce Force Sensors 3. Medical Sensors 3. Sensors By Name 1. T-Scan Sensors 2. FlexiForce A201 3. FlexiForce A301 4. FlexiForce A401 5. See All * Applications * Resources * Articles & Research * Blog * Case Studies * Datasheets & Guides * eBooks * On Demand Webinars * Testimonials * Videos * Whitepapers * See all * FlexiForce Integration Resources * Support * Contact Customer Support * Technical Support * Request Product Training * Billing Inquiries * Feedback * FAQs * Remote Support * Product Training * I-Scan 9 Tutorials * T-Scan * SportsAT Software * See All * Computer Requirements * Software Drivers * Support Contracts * Company * About Us * Technology * History * News * Events * Careers * Distributors/Contact Us * Systems * Test & Measurement * Pressure Mapping Systems * Force Measurement Systems * Embedded Systems * Foot Mapping for Retail * Machine Alignment * Biomechanics * Human Gait Analysis * Balance & Stability * Joint Analysis * Seating & Positioning * Veterinary * Pressure Offloading & Foot Function * Dental * Systems By Name * T-Scan Novus * T-Scan Novus Core * I-Scan * F-Scan * Strideway * ELF * CONFORMat * TireScan * See All * Sensors * Embedded / OEM * Force Sensors * Custom Force Sensors * Standard Force Sensors * Force Sensor Integration Kits * Position Sensors * Test & Measurement * Pressure Mapping Sensors * FlexiForce Force Sensors * Medical Sensors * Sensors By Name * T-Scan Sensors * FlexiForce A201 * FlexiForce A301 * FlexiForce A401 * See All * Applications * Resources * Articles & Research * Blog * Case Studies * Datasheets & Guides * eBooks * On Demand Webinars * Testimonials * Videos * Whitepapers * See all * FlexiForce Integration Resources * Support * Contact Customer Support * Technical Support * Request Product Training * Billing Inquiries * Feedback * FAQs * Remote Support * Product Training * I-Scan 9 Tutorials * T-Scan * SportsAT Software * See All * Computer Requirements * Software Drivers * Support Contracts * Company * About Us * Technology * History * News * Events * Careers * Distributors/Contact Us Battery R&D, Manufacturing, Design and Testing Battery Design & Testing === Measure, view, and evaluate dynamic pressure forces for battery design, R&D, battery formation and manufacturing. Whether you are designing a battery for a new automotive EV design, industrial or consumer electronics, or any innovative battery product in this rapidly accelerating space, you have the same engineering goals: Performance, Lifespan, and Safety. Pressure around ports and in flow field before and after pressurization.Pressure around ports and in flow field before and after pressurization. The charge and discharge cycles of lithium-ion batteries requires strict measurement of heat and pressure, in both prototyping and manufacturing. Measuring pressure exchanges within the battery housing can yield important insights at different stages of the process, from design to production, quality control, and battery formation. Tekscan?? I-Scan pressure measurement system gives engineers key insights at any stage of the battery design and development process. Pressure mapping helps bring power innovations into reality. Why is Evaluating Battery Pressure Important?lithium ion battery ------------------- Charging and discharging a typical Li-ion battery during normal use induces thermal cycling, with expansion and contraction leading to delamination and degradation over time. The liquid electrolyte in lithium-ion batteries is particularly prone to expansion. Localized high and low pressures within the stack can occur and cause premature failures if they are not accounted for in the battery fixture design. Optimized assembly stack pressure can: * Optimize formation costs * Reduce Capacity Fade * Low Cell Variability * Restrict Thermal Expansion/ Delamination * Prevent Thermal Runaway How Do You Measure Battery Pressure in Real Time? ---- image-20230919161437-2 Engineers understand the critical impact that changes in battery pressure can have in battery performance and safety. But how do you measure it? Tekscan's embedded force and pressure sensors and software can show you the data. In this video, you can see the system measure * pressure points across the sensing area * average changes in pressure across the sensing area * average changes in pressure over time Pressure Mapping in Battery Lifecycle TestingFlexible Tekscan matrix sensor wraps around battery components.Flexible Tekscan matrix sensor wraps around battery components. -------------------------- Thin, flexible sensor provides comprehensive data and can be wrapped around the cell and between layers to provide a 360 degree view of battery pressure and measure forces from adjacent cells in stack. The data identifies potential failure points such as pockets of gas formation and imperfections in component surfaces. Our newest sensor designed for the battery market, the model 7800, has a long tab at a 90 degree angle to extend into the battery housing to allow easier placement of the data collecting electronics. You can use the system to collect data in multi-month lifecycle testing. * Multiple charge & discharge profiles run to compare battery performance * Correlation of pressure build to capacity & impedance ------------------------ Stack Pressure Validationbattery stack -------------------------------------- Sensors can be installed between cells or modules during assembly to ensure that the correct initial stack pressure is applied in the fixture. Quality Control for Manufacturing * Improve yields during formation process * Verify specified stack pressure in cell fabrication * Identify cell manufacturing defects Battery Management System * Sensors embedded in assembly to measure pressures during operation * Safety control to limit battery output if spike pressures detected Battery Design Pressure Measurement Applications --- Whether you are working on liquid electrolyte lithium-ion batteries, Li-ion chemical alternatives like silicone anode, the newest solid-state compositions, or testing the components of the future, our pressure mapping system analysis helps you test, diagnose, and innovate your battery design in the following ways: * How Pressure Mapping Insights Improve Battery Performance and Safety - Charging and discharging causes changes in temperature, electrochemistry, or volume expansion. Measuring changes in pressure can tell you how the mechanics of the internal components are affected. * Improving Lithium-Ion Battery Life and Performance - Find the sweet spot for battery stack pressure in your housing to optimize performance and durability. * Pressure Testing to Reduce Thermal Runaway Risks - We know how defects can cause dangerous thermal runaway in Lithium-Ion batteries. Testing expansion is critical. * Measuring Relative Force Feedback from Swelling Within Lithium-Ion Battery Housing - Tekscan's ultra-thin embedded sensors can create alerts for pressure changes before they reach hazardous levels. * Battery Formation - Ensuring uniform pressure during the battery formation process can reduce formation time, and improve efficiency. Pressure Mapping for EV Design ------------------------------ In addition to the core battery stack assembly and design, pressure mapping system analysis is key to many different aspects of electric vehicle design, as well as safety testing and quality assurance. car door pressure * Enhanced seat and seatbelt design - The evolving design of EVs and autonomous vehicles changes the dynamic relationship of seat back and cushion pressure. * Tire design - Differences in torque and a host of other factors make tires designed for EVs very different than those for combustion engines. * Impact testing and chassis design - Sensors testing impact underneath the car from debris can be an important consideration in battery placement and protection. * Door design and door seal measurement - Door seal pressure design weaknesses impact noise, leaks, and aerodynamic efficiency. Design differences and challenges for the next generation of EVs can be quite different than previous designs. Pressure mapping data can help you with everything from new designs needed for charging ports to re-engineering every element of EV and future vehicles. Battery Life and Performance - On-Demand Webinar --- We have an on-demand webinar for more info on how pressure mapping helps you improve battery life and performance. Engineers all over the word are using I-Scan to gain insights into their battery design for automotive, consumer electronics, and more. How can we help you? Consult an Engineer We can help you find or customize a product for your application. Consult an Engineer We can help you find or customize a product for your application. On Demand Webinar - Watch Now! ------------------------------ Join pressure mapping expert Raul Oreste from Tekscan to learn how you can leverage the technology to characterize and validate battery pressures. Battery Pressure Webinar Watch Now! Related Applications -------------------- automotive pressure sensors Automotive Related Products ---------------- Related Products ---------------- I-scan for interface pressure measurement I-Scan System The versatile I-Scan tactile pressure mapping system is tailor-made by choosing from over 200... More Related Sensors --------------- Pressure Mapping Sensor 7800 Pressure Mapping Sensor 5027 Pressure Mapping Sensor 5076 Pressure Mapping Sensor 5101 Pressure Mapping Sensor 5250 Pressure Mapping Sensor 5260 Pressure Mapping Sensor 7501 Pressure Mapping Sensor 8050 What's New ---------- Testimonials ------------ Follow Tekscan Pressure Mapping ------------------------------- * LinkedIn * Facebook * Twitter * YouTube Events ------ Mar 6 - 6 Webinars Optimizing Energy Storage: Breakthroughs in Battery Technology from Pressure Mapping 2024 SEE ALL Featured Resources ------------------ battery technology from pressure mapping webinar On Demand Webinar Optimizing Energy Storage: Breakthroughs in Battery Technology from Pressure Mapping eBook How Pressure Mapping Insights Improve Battery Performance and Safety Video Pressure Mapping: An R&D Design Engineer's Magnifying Glass eBook Pressure Mapping: Gaining Competitive Edge in the Automotive Industry Order Online ------------ Buy Products Online Payment methods ISO 13485: 2016 Registered ISO 9001: 2008 Compliant Contact Us ---------- Find us on Google Map Global Headquarters ------------------- Tekscan, Inc. SiHai Road #11, Changshu Kechuangyuan105, Economic Development Zone, Changshu City, Jiangsu Province, China MAP IT Telephone (800) http://el-japan.tech -Mobile: +86-18900616086 www.elpanel.tech +1 ( www.eLdispLay.onLine ) Phone: +86-512-51910068 www.batterypaper.com Fax +1 ( www.eLdispLay.onLine ) 464-4266 Web Contact Us Email el-longshow@hotmail.com Quick Links ----------- * Column 1 * Test & Measurement * Embedded Sensing * Medical * Dental * Products & Solutions * Applications * Support * Resources * Column 2 Follow us --------- * LinkedIn * Facebook * Twitter * YouTube * Sitemap * Privacy Policy * Cookie Policy * Terms of Use * Disclaimers * Cookie Settings
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