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Home 2. Products & Solutions 3. I-Scan System Have questions? Contact Us * LinkedIn * Facebook * Twitter * YouTube * Tekscan's Pressure Mapping Blog I-Scan pressure mapping system I-Scan System ====== The versatile I-Scan tactile pressure mapping system is tailor-made by choosing from over 200 pressure sensors to meet your specific application requirements. Download the I-Scan Product Selection Guide to help you choose the best product for your application. Tekscan I-Scan System Flyer 2024 Not available for online purchase. Contact us for pricing Versatile Pressure Mapping System --------------------------------- I-Scan??is a powerful tool that accurately measures and analyzes interface pressure between two surfaces, utilizing a thin and flexible sensor. The system is comprised of data acquisition electronics, sensors, and software. Measuring both force and pressure, the exceptionally thin tactile sensor provides minimal interference between the objects being measured, allowing the true interface pressure data to be obtained. The interface pressure data collected offers vital information and insight to enhance product design, manufacturing, quality, and research. Standard I-Scan software window displaying the pressure distribution across a brake pad and rotor.Standard I-Scan software window displaying the pressure distribution across a brake pad and rotor. Key Data * Total force * Pressure distribution * Peak pressure * Center of force * Forces in different areas Utilization * Test & measurement * Research & development * Design validation * Machine set-up * Quality control Which I-Scan System is Best for Your Application? ---- I-Scan??offers different options for data acquisition electronics. To help you choose the best fit for your application, explore the configurations below or download the I-Scan Product Selection Guide for more detailed information and specifications on the various system options, features, and configurations. I-Scan Product Selection Guide Browse Our I-Scan Configuration Options: EvolutionVersaTekVersaTek WirelessVersaTek DataloggerPM64 Evolution --------- For use in standard applications. Up to 100Hz scanning speed. I-Scan Evolution * Data Acquisition Electronics: Evolution??Handle * Maximum Scanning Speed: 100 Hz * Cross Handle Scanning: No * Pulse-per-Frame Synchronization: No * Adjustable Sensitivity: x 3 to 1/7 of Sensor Pressure Rating * Power Source: USB Port of PC * Maximum Handle Cable Length: 5.0 m (16.4 ft.) * Maximum Hub Cable Length: N/A VersaTek -------- For use in high-speed applications (up to 20,000 Hz) or for sensors with higher resolution over large areas. I-Scan VersaTek * Data Acquisition Electronics: VersaTek??Handle with VersaTek Hub * Maximum Scanning Speed: 20,000 Hz * Cross Handle Scanning: Up to 8 * Pulse-per-Frame Synchronization: In & Out * Adjustable Sensitivity: x 7 to 1/7 of Sensor Pressure Rating * Power Source: 100-240V Power Supply * Maximum Handle Cable Length: 30.48 m (100 ft.) * Maximum Hub Cable Length: 5.0 m (16.4 ft.) VersaTek Wireless ----------------- Note: VersaTek Wireless is a legacy wireless configuration that may only be used with I-Scan Version 7. Wirelessly transmit data to PC for remote data collection (up to 100 m). Up to 4,600 Hz scanning speeds. I-Scan Wireless * Data Acquisition Electronics: VersaTek Handle with Wireless Unit * Maximum Scanning Speed: 4,600 Hz * Cross Handle Scanning: Up to 2 * Pulse-per-Frame Synchronization: In & Out * Adjustable Sensitivity: x 7 to 1/7 of Sensor Pressure Rating * Power Source: Li-Ion Battery: 8V, 2.4A or Power Supply: 100-240V * Maximum Handle Cable Length: 30.48 m (100 ft.) * Maximum Hub Cable Length: 5.0 m (16.4 ft.) VersaTek Datalogger ------------------- Note: VersaTek Datalogger is a legacy wireless configuration that may only be used with I-Scan Version 7. Collect data onto Datalogger Unit and upload to PC after data collection. For wireless use at higher speeds & noisy environments. Up to 20,000 Hz scanning speed. I-Scan Datalogger * Data Acquisition Electronics: VersaTek Handle with Datalogger Unit * Maximum Scanning Speed: 20,000 Hz * Cross Handle Scanning: Up to 2 * Pulse-per-Frame Synchronization: In & Out * Adjustable Sensitivity: x 7 to 1/7 of Sensor Pressure Rating * Power Source: Li-Ion Battery: 8V, 2.4A or Power Supply: 100-240V * Maximum Handle Cable Length: 30.48 m (100 ft.) * Maximum Hub Cable Length: 5.0 m (16.4 ft.) PM64 ---- PM64??is a basic pressure mapping scanning electronics module that supports a large-scale deployment for high-volume users and original equipment manufacturers (OEMs). When utilized with Tekscan?? software Application Programming Interfaces (APIs), PM64 provides a cost-effective, scalable solution as a live feedback loop for inline Quality Assurance/Quality Control testing, or as an embedded feature within a machine?? user interface (U.I.). PM64 configuration * Data Acquisition Electronics: PM64 electronics * Maximum Scanning Speed: 100 Hz * Cross Handle Scanning: No * Pulse-per-Frame Synchronization: No * Adjustable Sensitivity: x 3 to 1/7 of Sensor Pressure Rating * Power Source: USB port of PC * Maximum Handle Cable Length (Included): 0.9 m (3 ft.) Shielded USB 2.0 USB-A to RA USB Micro-B * Maximum Hub Cable Length: N/A Comparison Chart ---------------- Model Option Evolution (Standard USB) VersaTek (High Speed USB) Remote VersaTek (Wireless Hub) Wireless (VersaTek Wireless) Datalogger (VersaTek Datalogger) PM64 (Large Scale Deployment) Data Acquisition Electronics Evolution Handle VersaTek Handle VersaTek Hub VersaTek Handle Remote VersaTek Hub VersaTek Handle Wireless Unit VersaTek Handle Datalogger Unit PM64 Electronics I-Scan Software Compatibility I-Scan 9 and below I-Scan 9 and below I-Scan 9 and below I-Scan 7 I-Scan 7 I-Scan 9 and below Maximum Scanning Speed 100 Hz 20,000 Hz 20,000 Hz 4,600 Hz 20,000 Hz 100 Hz Cross Handle Scanning No Up to 8 Up to 2 Up to 2 Up to 2 No Pulse-Per-Frame Synchronization No in & out in & out in & out in & out No Adjustable Sensitivity x 3 to 1/7 of Sensor Pressure Rating x 7 to 1/3 of Sensor Pressure Rating x 7 to 1/3 of Sensor Pressure Rating x 7 to 1/3 of Sensor Pressure Rating x 7 to 1/3 of Sensor Pressure Rating x 3 to 1/7 of Sensor Pressure Rating Power Source USB Port of PC 100-240V Power Supply Power Bank: 12V and 5V/6,000 mAH Li-Ion Battery: 8V, 2.4A or Power Supply: 100-240V Li-Ion Battery: 8V, 2.4A or Power Supply: 100-240V USB Powered, 150mA, 5V Maximum Handle Cable Length 5.0 m (16.4 ft.) 30.48 m (100 ft.) 30.48 m (100 ft.) 30.48 m (100 ft.) 30.48 m (100 ft.) 0.9 m (3 ft.) Shielded USB 2.0 USB-A to RA USB Micro-B Maximum Hub Cable Length n/a 5.0 m (16.4 ft.) n/a 5.0 m (16.4 ft.) 5.0 m (16.4 ft.) n/a Sensors ------- Over 200 flexible, thin film tactile pressure sensors are available in different sizes, shapes, resolutions, temperature ratings, and pressure ranges (up to 25,000 psi or 1,700 bar). * High spatial resolution * Up to http://el-japan.tech sensing elements/cm2 (1,600 sensing elements/in2) * Sensing elements with as narrow as 0.6 mm (0.02 in.) spacing * Sensing area ranging from 3 mm x 3 mm (.12 in. x .12 in.) to up to 1,734 mm x 1,768 mm (68 in. x 69 in.) * Optional high-temp sensors can withstand up to 200?C (392?F) * Fully customized sensors can be manufactured * Increase the distance between your sensor and electronics with our reusable tab extenders Watch this short video covering our Top-5 Most Popular I-Scan Sensors ------------------------ Superior Data Analysis ---------------------- I-Scan??provides the tools for more comprehensive and higher quality analysis than ordinary pressure sensing technologies.The software displays the pressure distribution data, in multiple formats, for superior analysis. Key Features * Real-time sensor data viewing * Visualization enhancements of the pressure image * 2D & 3D representations * Interpolation, contours & averaging for clearer image * Pressure displayed in engineering or relative units * Single & multi-point calibration * Analysis tools * Center of force & trajectory * Peak force and contact area identifiers * ASCII export capability * Save as AVI * Sensor scan rate up to 20 kHz * Graphical analysis of real-time or stored data * Total force * Contact area * Contact pressure * Peak force * Peak contact pressure Graphic & Data Analysis ----------------------- With the ability to capture force over time, users can click at any point of a pressure mapping recording to view the resulting pressure output image. Data from each frame includes: * Total force * Center of force location * Peak pressure * Pressure distribution (e.g., force on each sensing element) graphic and data analysis with I-Scan Sensor MAPs ----------- Each sensor requires its own unique MAP driver file for the software to function properly. By utilizing sensor MAPs, the software is able to provide an accurate depiction of each unique sensor layout. The sensor MAP controls the shape of the pressure image window in the software, which corresponds to the shape and dimensions of the sensing area on the sensor. example of a unique sensor shape in i-scan Visualization ------------- I-Scan 9 offers optimized 2D and 3D display algorithms in the software to average sensor data into a smooth pressure map display; giving a more realistic representation of the object being measured. Select among several averaging views, including combination views. different visualization options with the i-scan Property Table -------------- I-Scan?? integrated property table displays key metrics of all regions placed on multiple data sets being analyzed simultaneously. Total Force, Contact Area, Contact Pressure, Peak Force and Peak Contact Pressure are displayed to allow for in depth comparison of multiple tests. Colors of region shapes can be customized to match names of rows for easy correlation. i-scan 9.0 property table View Computer Requirements Tablet Compatibility -------------------- I-Scan Evolution software can run from a tablet operating on Windows 7 and up. This feature makes your I-Scan system more portable and provides other capabilities, including: * Remote data collection and analysis * Remote control of viewing recording/triggering of a system * Ability to test in areas that may have safety risks, such as machine setup or production line spot checks Requirements include: * Tablet must have a USB A 2.0 connection * Each tablet must have its own software license * Only for use with one Evolution handle * I-Scan software must be version 7 or above -------------------- Related Products ---------------- Unique Applications for the I-Scan System ----------------------------------------- Pick and PlaceFood Packaging Sealing BarHeat SinkAutomotive Door Seal Electronic Assembly: Pick and Place ----------------------------------- Pick and Place Feedback Challenge: To obtain clear, verifiable data on how a robotic manufacturing system performs very specific movements. * Capture changes in pressure alignment in the production process * Reduce risks that could cause defects and affect yield Solution: An I-Scan system used as part of the operation's machine setup procedure was used to verify all robotic elements were interfacing properly. * Confirms that the correct amount of force is applied in every movement * Laid the framework for an advanced pick and place machine integrated with pressure mapping capabilities Food Packaging Sealing Bar -------------------------- Sealing Bar Feedback Challenge: To establish baseline metrics for proper alignment of a high-temperature sealing bar machine. * Eliminate risks of damaged product * Ensure optimal quality for delivery to the consumer Solution: High-temperature I-Scan systems allows the operator to make routine adjustment to the maturing surfaces of the sealing bar. * Assurance of a packaging seal that's free of defects, run-after-run * Streamline machine setup process * Better control of the production Heat Sink Contact Pressure -------------------------- Heat Sink Feedback Challenge: To measure and ensure contact pressure between a heat sink and heat source on a circuit board. * Heat sinks are secured to components to dissipate heat from high-density, active electronics. Excessive heat can lead to system failure * Even contact must be achieved between the part being cooled and the heat source Solution: The ultra-thin I-Scan sensor could be easily inserted between the two rigid mating surfaces to evaluate and improve contact. * Used to identify potential contact gaps between the seemingly uniform surfaces Automotive Door Seal Pressure ----------------------------- Image on the left shows pressure output before adjustments, while the right shows ideal pressure output after adjustments were made.Image on the left shows pressure output before adjustments, while the right shows ideal pressure output after adjustments were made. Challenge: To analyze the contact pressure between a door and the rubber seal on a vehicle. * Ensure proper adjustment of hinges and door latches while the vehicle is being assembled * Vehicle assembly technicians will typically have to guess where to position door hinges and latches Solution: The I-Scan system functions as an electronic "feeler" gauge to measure contact pressure while also acting as a direct feedback mechanism. * The technician can use the gauge to optimize seal pressure and delfection around the door frame * Also used to assess before and after adjustments to an assembly process or technique Not seeing your specific application? Explore More Application Stories There have been a number of research projects conducted where Tekscan's pressure measurement technology has played a crucial role. To view the list of these research studies, download the bibliography for Pressure Mapping Applications. Have a Question about the I-Scan System? ---------------------------------------- Contact An Engineer Related Resources ----------------- Pressure Mapping as a Research & Development Tool Pressure Mapping as a Research & Development Tool Pressure mapping technology has shown to be a proven tool to help R&D teams of all types capture actionable data that optimizes product development and opens new opportunities to improve manufacturing procedures. Get the eBook Anatomy of a Pressure Mapping Sensor Anatomy of a Pressure Mapping Sensor Want to know how our pressure mapping sensors are made, and how they work? This short video provides a visual overview of Tekscan's pressure mapping sensor technology. Watch the Video Comparison of Interface Pressure Measurement Options Comparison of Interface Pressure Measurement Options Review of Load Cells, Pressure Indicating Film, and Tactile Pressure Sensors for Improvement of Research and Quality Control. Get the eBook Order Online ------------ Buy Products Online Payment methods ISO 13485: 2016 Registered ISO 9001: 2008 Compliant Contact Us ---------- Find us on Google Map Global Headquarters ------------------- Tekscan, Inc. SiHai Road #11, Changshu Kechuangyuan105, Economic Development Zone, Changshu City, Jiangsu Province, China MAP IT Telephone (800) http://el-japan.tech -Mobile: +86-18900616086 www.elpanel.tech +1 ( www.eLdispLay.onLine ) Phone: +86-512-51910068 www.batterypaper.com Fax +1 ( www.eLdispLay.onLine ) 464-4266 Web Contact Us Email el-longshow@hotmail.com Quick Links ----------- * Column 1 * Test & Measurement * Embedded Sensing * Medical * Dental * Products & Solutions * Applications * Support * Resources * Column 2 Follow us --------- * LinkedIn * Facebook * Twitter * YouTube * Sitemap * Privacy Policy * Cookie Policy * Terms of Use * Disclaimers * Cookie Settings
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